Asst. Manager Welding Processes

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Position Title: Asst. Manager Welding Processes
Reporting To: – Industrial Engineering
At Endress+Hauser, progress happens by working together. As the global leader in measurement instrumentation, our ~17.000 employees shape the future in the field of process automation. Whetherdeveloping and realizing new technology as a team, collaborating to build instrumentation, or strengthening vital relationships with countless global industries, we work to create trustedrelationships that help everyone thrive. As a family-owned company, we look beyond short-term moves and work to create a vision that is forward-thinking for our people, our clients, and the world at large.

• Purpose of the Position

To lead and manage welding engineering activities ensuring compliance with applicable international standards (ISO 3834, PED, ASME) and to drive quality, productivity, and process optimization in welding operations across Flow India.
2.1 Welding Process Development & Control
Develop, qualify, and maintain Welding Procedure Specifications (WPS), Procedure Qualification Records (PQR), and Welder Qualifications (WPQ)
Define welding parameters, joint designs, and welding sequences for critical components
Optimize welding processes (GTAW, GMAW, Laser, Orbital, Robotic welding) for quality and efficiency
Conduct welding trials for new products, materials, and thickness ranges
2.2 Compliance & Quality Assurance
Ensure compliance with ISO 3834, PED Module H, ASME Section IX, and relevant ISO/EN standards
Conduct welding audits and process assessments
Define and implement inspection and testing requirements including NDT (VT, PT, RT, UT)
Monitor welding KPIs such as rejection rates, repair rates, and process capability
2.3 Welding Coordination (ISO 3834)
Act as Responsible Welding Coordinator as per ISO 3834 requirements
Ensure proper documentation, traceability, and control of welding activities
Review and approve welding documentation including WPS, weld maps, and repair procedures
Support internal and external audits and certification processes
2.4 Production Support & Problem Solving
Provide technical support for production issues related to welding
Perform Root Cause Analysis (RCA) of welding defects and implement corrective actions
Support automation initiatives including robotic welding systems
Ensure effective utilization of welding consumables and cost control
2.5 Supplier Quality & Development
Evaluate and approve suppliers for welding capability and compliance
Review supplier welding procedures and welder qualifications
Drive supplier development initiatives for welding quality improvement
2.6 Training & Competency Development
Train welders, inspectors, and engineers on welding processes and quality requirements
Ensure periodic qualification and certification of welding personnel
Develop internal competencies aligned with ISO and PED requirements
Collaborate with Design, Quality, Production, Purchase, and Industrial Engineering teamsSupport new product development with weldability assessment and cost optimizationContribute to TPM, Kaizen, and continuous improvement initiatives
Bachelor’s Degree in Mechanical / Metallurgical EngineeringPreferred: Master’s Degree in Welding / Materials EngineeringCertification: International Welding Engineer (IWE) / IWT / IWS preferred
Minimum 15 years of experience in welding engineering in manufacturing industryExperience in pressure equipment, process industry, or similar environment preferred
Strong knowledge of welding processes: GTAW, GMAW, Laser, Orbital, RoboticExpertise in standards: ISO 3834, ISO 15614, ISO 9606, PED, ASME Section IXKnowledge of metallurgy, weld defects, and inspection techniquesUnderstanding of welding automation and digital systems
Strong analytical and problem-solving skillsLeadership and team management capability
Effective communication and cross-functional coordination

• Key Performance Indicators (KPIs)

Reduction in weld rejection and repair rates
Compliance to ISO 3834 and PED audits
Improvement in welding productivity and efficiency
Implementation of cost-saving and automation initiatives

• Authority / Decision Making

Approval of welding procedures and qualifications
Technical decisions related to welding processes and quality
Recommendation of suppliers for welding capability
Internal: Production, Quality, Design, Purchase, Industrial Engineering
External: Suppliers, Certification Bodies, Auditors
Knowledge of SAP and documentation systems preferred
Willingness to travel for supplier development and audits Supplier quality performance